The main raw materials for charcoal are hardwoods trees. Normative documents for procurement of raw materials contained in effective GOST 24260-80 Raw materials for pyrolysis and charcoal burning.
In addition to the above materials company buys large-sized waste of plywood production in the form of so-called «pencil» (the rest of veneerblock).
For raw materials transportationfromharvesting placetowood exchange storage, the company owns several varieties of special trucks — semi-short log truck and URAL-off-roader with installation manipulator.
All brought raw materials in the form of round wood are sorted by species and stored in stacks on the forest exchange, and then undergo atmospheric drying during few months. Atmospheric dried wood makes it possible to significantly reduce the recharcoaling cycle and increase plant productivity.
The size ofraw materials have a significant impact on the appearance and quality of the final product, so you must try to ensure that the equipment is loaded with wood blocks of the same size. During preparation of the wood raw material into pieces of standard sizes we use: a) petrol and electric saws; b) splitter equipment designed for cutting raw materials by forcing through a cutter head, obtaining blocks from chumps.
Prepared raw materials rises by sloping conveyed upward of charcoal furnace and distributed among retorts, in which the recharcoaling process at high temperatures take place. In order to obtain charcoal from wood, it must undergo a process of thermal decomposition without air access (pyrolysis). This technological process, where much depends on how correct and consistent temperature regimes were used. It consists of three main stages: wood drying, dry distillation, which produces charcoal and baking when tar and esters separated from charcoal.
All our charcoal machines are easy to operate, easily transportable, operating with minimal thermal losses and environmentally friendly. Our equipment allows us to produce more quality products with minimal efforts and expenses.
CARBON TRADING produces charcoal using new furnaces, developed by SYNERGY-DREAM. These furnaces can be called the best in the world, since they are using all the latest developments in the industry. To do this, the company’s specialists studied the experience of all the available furnaces, which are successfully operating in Russia and Europe. Thus, our equipment allows to control production quality very intelligible, thanks to the accuracy of temperature regimes and, therefore, controlling the amount of fixed carbon and volatile component in coal.
Continuous process organized in our furnaces, allows to unload the «hot» charcoal with temperatures of 350-400 degrees. All coal in portions enters the «cooler-extinguisher» in volume of 1.1 cubic meters, is covered with ahermetic lid and taken to the cooling post. Time spent on cooling and stabilization eliminates cases of spontaneous combustion of coal in stock and vehicles.
The cooled charcoal supplied to the sorting and packing station where the commodity coal fraction is separated from the wood charcoal fines and packaged in bags of different sizes. Charcoalis stored, palletized and ready to be shipped to final customer.